Applications

Wherever solids settle and the asset cannot stop.

The common factor is not the product in the tank. It is that the tank matters too much to empty — because emptying it costs capacity, fire protection, water, time and structural life.

Potable water storage and reservoirs

Finished water tanks, clearwells and covered reservoirs. A settled sediment blanket shields the layer beneath it from the chlorine residual carried in the open water, and those unchlorinated dead zones are where organic growth begins. Cleaning while the tank stays in service means the network keeps its storage, its pressure and its fire reserve throughout.

AWWA C652-19 sanitation · NSF-61 equipment guidance

Fire-water tanks

NFPA 25 requires internal inspection every three years for steel tanks without cathodic protection and every five years otherwise, and requires sediment to be removed from the floor where inspection is carried out by underwater means. Doing that without draining keeps the suppression system available the whole time.

NFPA 25 · sections 9.2.5.1 to 9.2.5.3

Process, raw and demineralised water

Solids arrive from collection, from chemical reactions, from the degradation of the plant itself. Left alone they clog sprinkler networks, shift pH, accelerate corrosion and cut thermal efficiency — and the shutdown needed to deal with them usually costs more than the cleaning.

Online during normal production

Cooling towers, basins and lagoons

Basin sludge is removed with the tower running. Access is usually awkward and difficult, which is what a configurable tool carrier is for. Cooling towers provide clean cooling so the heat exchangers work efficiently. Any sludge entering will cause damage and interruption of service. Cleaning the cooling tower in service not only prevents this problem but gives the operator a chance to identify the sludge source and prevent future problems.

First cooling tower sludge removal, 2004

Hydrocarbon and classified areas

Fuels, oils and hydrocarbons in plain storage tanks, with hazardous-area protection methods applied to the submerged equipment. Includes a certified EX deployment and dedicated navigation and imaging developed for use in hydrocarbons.

Stainless build · Zone 0 experience

Offshore and remote assets

Where mobilising a conventional cleaning crew is expensive and taking the asset down is worse. Includes the first inspection and cleaning of a water storage tank on an active offshore platform while it remained in service, in March 2022.

Offshore, March 2022

Operating condition

Six ways a tank can be, and what each one allows.

Before any work is planned, the operating state is agreed in writing with the asset owner. It sets what the equipment may do, and how fast the tank can be returned to full duty.

In service · tank stays full
  1. Full operation

    No restriction on the tank

    Back in service

    Immediate

  2. Standby

    No flow or pump testing

    Back in service

    15 minutes

  3. Isolated

    Pumping restricted

    Back in service

    1 hour

  4. Locked out

    Lock-out tag-out, tank stays full

    Back in service

    24 hours

Out of service · tank already down

  1. Full of product

    Valves closed, product retained. No restriction on the crawler.

  2. Empty

    Drained for inspection. Still no manned entry required.

In every state above, the work is carried out without confined-space entry and without a diver. That is the point of the method, not a side benefit of it.

Sediment, measured first

Know what is in the tank before you price the job.

An acoustic survey returns depth and distribution across the floor, so the volume is measured rather than guessed. For a maintenance company that is the difference between a scope you can stand behind and one you hope holds.

How the platform is configured →
Colour-mapped survey of a tank floor, showing variation across the plate rendered from green through yellow to red.

Start with the application

Not sure whether your tank is a fit?

Send the access opening, the product, roughly how deep the sediment is and whether the asset can come offline. If it is not a fit we will say so.

Discuss your application